
Utility Knife
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Utility Knife: Simple, yet effective. The utility
knife is a universal tool that everyone should have, Useful for opening
the boxes of modding supplies you get from your favorite vendor,
cutting sandpaper, slicing wires, and taking off bits of skin. So
be careful with it. |

Nibbler

Close up of business end of nibbler
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The
nibbler is a hand tool that is used to cut through the metal panels
of a case. You use it by first drilling a hold in the case and
then inserting the nibbler into the hole and squeezing it. It will
then “nibble” off
a small piece of metal. You then clear the metal away when it builds
up and re-position the nibbler for the next piece. This is a very
cumbersome way to cut a case, but with a price tag of about $10
and something that makes almost no noise, it can be handy, even
if very slow. If you must use a nibbler, try to either find one
with padded handles or wear work gloves when using it. It's also
best to buy a high-quality nibbler as some of the cheaper ones
don't last too long.
When using a nibbler you will usually need to clean up the cuts with
some files or a rotary tool afterwards as the edges will not be smooth.
Nibblers are good for small cutting jobs and some detail work, it really
depends upon how detailed you want to get. |

Cordless 2 Speed and corded 10 speed rotary tools
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Rotary Tool (Dremel): We will call these Dremels
from now on, but keep in mind that there are several brands of rotary
tools, most common of which are Dremel and Craftsman. Rotary tools
can be divided into 3 categories: Cordless, low speed, and high speed.
What makes a Dremel so versatile and the tool of choice is the seemingly
endless variety of the bits that can be used in it for everything
from cutting to engraving to polishing.
Cordless Dremels are very handy for small jobs where a
lot of power is not needed such as etching acrylic or polishing edges.
They are generally lighter then their corded cousins due to the fact
that they don't have nearly as big a motor.
Low
Speed Dremels usually come with 2 speeds and hit about 10,000 rpms.
High
Speed Dremels usually come with 8-10 speeds ranging from 2,000rpms
to 35,000rpms. These are the most common type used by modders.
I highly recommend a variable speed Dremel. There is nothing worse
then cutting Plexi at 10000 rpms and having no control over the speed.
Variable speeds help control the dremel, the metal and the precise
cuts by hand.
Obviously Dremel is the brand of choice here, but Craftsman makes
a good tool as well; especially since it is simply a Dremel that
has a Craftsman logo on it. We will discuss in more detail the different
bits for the Dremel, but keep in mind that generally the Dremel brand
bits and cut off discs are actually better then the other brands.
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Dremel Drill Press
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Dremels can essentially be used for almost any task. Need to cut
steel, aluminum, or plastic. Use a Dremel with a cut off wheel. Want
to clean the edges of a cut: Dremel with grinding stone or sanding
disc. Need to polish some acrylic edges: Dremel with polishing wheel.
Want to etch something into acrylic, or even metal: Dremel with engraving
bit. You get the picture yet?
In addition to all the bits there are accessories for the Dremel
that turn it into a mini-drill press, plunge router, circle cutter,
and even a small table router. |

Dremel Advantage |
Rotary Saw: A rotary saw works on many of the
same principles of the rotary tool but is designed differently. Originally
designed for cutting drywall and tile, they have become adept at
performing all types of tasks with the right attachments. The most
common brands are the Bosch Rotozip, Dremel Advantage, and Craftsman.
Some, like the Dremel Advantage come with attachments that allow
you to use regular Dremel bits as well. These tools are ideal for
cutting acrylic and can be used for cutting your case as well. |

Plunge Router and Flex-Shaft Attachements for Dremel Advantage |
In a similar fashion as the Dremel rotary tools, there are many
attachments for the rotary saw to make it behave like a router, saw
or drill. |

Jigsaw
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Jigsaw: Jigsaws have been around for a long
time and are a favorite power tool for woodworkers due to their ability
to make quick clean cuts in materials and be able to get some detail
and shape in the cut. With the use of metal blades they become very
good for cutting windows in a case. For the most part, and the amount
of use a jigsaw will get in your case modding, any brand will do.
Just makes sure you get good blades. I can attest to the fact that
the better jigsaws make much cleaner cuts.
Typically you would use a jigsaw for larger cuts, like full windows
in the side or top of a case. You can also use a jigsaw for cutting
acrylic sheets down to a more manageable size. The most important thing
with a jigsaw is to make sure you use good quality sharp blades. This
will make cutting any material a breeze. |

Craftsman Corded Drill

120mm Hole Saw with bit
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Drill/Holesaw: No workshop should be without a
good power drill. Corded drills provide all the torque you will ever
need when working on your case, but cordless drills provide freedom
and ease of use. When combined with a Holesaw a drill becomes a modder's
2 nd favorite tool. A Holesaw is basically a large round drill bit
that cuts holes in materials. These are perfect for cutting fan holes
since they will be the same size and perfectly round every time. However,
you need a drill with a lot of power to use them, so if you have a
weak cordless drill, it won't work |

76mm, 81mm, 89mm, 92mm, 120mm Hole Saws and bit

Unibit
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In addition
to a Holesaw, the second most popular bit any modder will use is
something called a Unibit. This is a cone-shaped bit which looks
like a rounded pyramid. Each “step” on the bit is a size bigger
then the one before it. So the deeper you push the bit, the bigger
the hole it will drill. This is a great tool for drilling holes in
acrylic as it doesn't have the tendency of regular drill bits to “pull” the
acrylic up and crack it. |

Makita 18.2v Cordless Drill |
If you are looking to purchase a corded drill, most brands will
be just fine. Craftsman makes great tools all around and we would
not hesitate suggesting you pick one up. Make sure the drill has
at least two speeds and a good deal of torque. On the cordless side
you would be well served sticking with the high-power (over 14.4
volts) name brands such as Makita, DeWalt, and Milwaukee. We've also
had great luck with the higher-end Black and Decker models over 18v
which offer a very appealing price tag. |

Milwaulkee Heat Gun |
Heat Gun: A what? Yes, a heat gun. Think of
it as a blow dryer on steroids. Heat guns come in very handy for
bending and shaping acrylic the way you want and for shrinking heat
shrink. Just be careful, they do get hot. |